Ikoreshwa ry'ingenzi rya moteri za hybrid stepper mu maboko ya roboti

1. Inzira ihuriweho y'ukuboko kwa roboti

Mu miterere y'amaboko ya roboti ahuza amashami menshi, moteri za hybrid stepper ni zo soko y'ingenzi yo kuyobora kuzenguruka kwa buri gice. Moteri ya MDS/MMD-20 series rotary hybrid stepper yatangijwe na MTL mu Buyapani yagenewe by'umwihariko impera z'amaboko ya roboti. Imiterere y'umurongo unyuraho ishyigikira inzira y'insinga ku bikoresho nka grippers, imbunda zo gusudira, na kamera zigaragara, yongera ubushobozi bwo kugenda no kurwanya ingaruka. Ikwiriye guteranya neza ikoranabuhanga rya 3C, ibikoresho by'ubuvuzi, n'ibindi bintu. Imiterere y'umuyoboro muto cyane ituma imiyoboro y'umwuka, insinga, n'imigozi y'urumuri binyura mu murongo wa moteri, byoroshya imiterere y'amaboko ya roboti kandi bigagabanya ingaruka mbi z'insinga zo hanze. Hamwe na MTL encoder, ishobora kugera ku buziranenge bwa sisitemu bwa ± 60 “, ikujuje ibisabwa bikomeye bya roboti zo mu rwego rwo hejuru kugira ngo zikomeze kuba nziza.

Ku bijyanye n’imikorere mito ya robo zihuza abantu, abakora nka Vic Tech motor batangije ibyuma bihuza moteri, amasanduku ya gearbox ahuza amaguru, na encoders zifite ubushobozi bwo gukora neza kugira ngo bakureho ubushobozi bwo gukora neza kandi umwanya muto uhagije.

2. Kugenzura neza igikoresho cyo kurangiza (icyuma gifata ibikoresho)

Nk' "ukuboko" kw'ukuboko kwa roboti, imikorere ya gripper ya mekanike igena neza uburyo ikoranabuhanga rikora n'imikorere yaryo. Gripper y'amashanyarazi itwarwa na moteri ya servo/stepper, kandi inyungu yayo nyamukuru ni ubushobozi bukomeye bwo kugenzura - uburyo bwo gufungura no gufunga, imbaraga zo gufunga, n'umuvuduko w'imikorere byose bishobora guhindurwa neza, bigahura n'ibikenewe mu mikorere y'amarobo akorana. Ishobora kurangiza imirimo myiza nko guteranya ikoranabuhanga rya 3C, gutondekanya imiti, no gucunga ibintu byoroshye, kandi ni cyo cyiciro kirimo gukura cyane ku isoko mu myaka ya vuba aha.

Hamwe n'uburyo bwo kuyobora moteri ya servo/stepper, uburyo bwo kugenzura closed-loop, hamwe n'imbaraga/umwanya ushobora guhinduka nk'ishingiro, gripper ya hybrid stepper ikoresha moteri isimbura gripper ya pneumatic, igera ku buryo bunoze, bworoshye, kandi ishobora gufatirwa. Ubuziranenge bwo gushyiramo ibintu bushobora kugera ku rwego rwa ± 0.01mm, kandi ishobora gufata ibikoresho kuva kuri 0.1g chips kugeza kuri 10kg zirenga. Hakoreshejwe ikoranabuhanga ryo kugenzura torque ya moteri ya stepper, imbaraga ntarengwa zo gufata zishobora gushyirwaho hakurikijwe ibyo bikenewe kugira ngo ikintu gifashwe kidangiritse.

3. Kugenzura ingendo za robots zimeze nk'umuntu

Muri robots zikoresha ikoranabuhanga risanzwe, moteri zikoresha ikoranabuhanga ritandukanye zinjira mu buryo bwagutse mu kugenzura ingendo. Moteri zikoresha ikoranabuhanga ritandukanye zifite uburyo bwo gusubiza aho ziri zifite inyungu zisanzwe mu gukoresha urutoki rwa robots, gukora ku mutwe no mu ijosi, no guhindura ingingo z'umubiri, bigatuma habaho kugenzura neza ingendo z'intoki n'amaboko mu buryo bunoze. Ugereranyije n'izindi moteri, moteri zikoresha ikoranabuhanga ritandukanye zikoresha ikoranabuhanga ritandukanye zigira uburimbane bwiza hagati y'igiciro, imikorere, n'ubuhanga, bigatuma zikoreshwa cyane cyane mu gushushanya robots zikoresha ikoranabuhanga risanzwe zisaba ko abantu bazigira ariko zidashobora kwishyura ikiguzi kinini cya moteri zikoresha ikoranabuhanga rigezweho.

4. Ikoranabuhanga rya laboratwari n'imikorere yaryo neza

Mu rwego rw'ubushakashatsi bwa siyansi n'imikorere y'ibikoresho byo muri laboratwari, amaboko ya roboti akoreshwa na moteri za hybrid stepper akoreshwa cyane mu mirimo nko kuvanga imiti, gutegura ingero, gupima chips, no gushyira imiyoboro neza. Akora neza kandi mu bihe by'ubuhanga bwo hejuru nko gukoresha pompe nto, gupima amazi, no kugenzura uburyo bwo gupima ibyuma.

5. Gukora imashini zigezweho n'inyongeramusaruro

Ubushakashatsi bwa Frontier bwerekana ko ikoranabuhanga rya hybrid drive rishobora no gukoreshwa mu bijyanye no gutunganya neza robots. Igitekerezo cya hybrid drive cyateguwe na Siemens na Fraunhofer IFAM Institute mu buryo bw'ubwenge gihuza ubwoko bubiri butandukanye bwa sisitemu zo gutwara mo igice kimwe cyo kohereza amakuru, bigatuma robots esheshatu zifata umurongo kugira ngo zigumane ituze kandi zigabanye cyane ku gipimo cyo hejuru cyo kohereza amakuru, zigera ku buryo ibikoresho bisanzwe by'imashini bikorana neza. Iri koranabuhanga rituma robots zishobora gukora icyarimwe ibikorwa byo kongeramo amakuru (3D printing) no gukora ibikoresho byo gukuramo amakuru (milling), zigashyira ibikoresho mu byiciro no kurangiza muri sisitemu imwe.

Ingingo z'ingenzi zo guhitamo

Mu guhitamo moteri ya hybrid stepper ku kuboko kwa roboti, abakora porogaramu bagomba kwibanda ku bintu bikurikira:

Ingano y'ibanze:Ingano zisanzwe za moteri za hybrid stepper zirimo NEMA 8 (20mm), NEMA 11 (28mm), NEMA 14 (35mm), NEMA 17 (42mm), n'izindi. Hitamo ingano ikwiye ya frame ukurikije aho ukuboko kwa roboti kugarukira cyangwa aho intoki zigarukira.

Gukomeza imbaraga:Uburyo bwo gufata amasasu busaba 0.1-0.5N · m, icyuma gifata amasasu gisaba 0.0058-0.3N · m, kandi gukoresha amaboko ya robo bishobora gusaba imbaraga nyinshi. Mu guhitamo, hagomba kongerwamo ingano y'umutekano iri hagati ya 30% na 50% ku ishingiro ry'imizigo.

Inguni y'intambwe n'ubunyangamugayo:Moteri isanzwe ya 1.8 ° izunguruka intambwe 200 kuri buri muzunguruko, naho moteri ya 0.9 ° izunguruka intambwe 400 kuri buri muzunguruko. Hamwe n'uburyo bwo gutandukanya ibice, uburyo bwo hejuru bwo gukora neza intambwe nto burashobora kugerwaho. Muri icyo gihe, witondere niba uburyo bwo guhagarara bwujuje ibisabwa mu minota ± 3.

Igenzura rya "Encoder" n'igenzura ry'ingufu zifunze:Uburyo bwa moteri ya closed-loop hybrid stepper moteri ifite encoder integrated, ikemura ikibazo cyo gutakaza intambwe binyuze mu gusubiza aho iherereye mu buryo bwihuse. Umushoferi agomba gushyigikira protocole zisanzwe za fieldbus (nka Profinet, EtherCAT, EtherNet / IP) kugira ngo byorohereze guhuza n'imiterere isanzweho ya automation.

Igishushanyo mbonera cy'umuyoboro w'umwobo:Ku bikoresho byo kurangira bisaba gushyiraho imiyoboro y'amashanyarazi, insinga, cyangwa imigozi y'urumuri, moteri y'icyuma gifata amashami (hollow shaft hybrid stepper) ishobora gukoreshwa mu koroshya imiterere y'inyubako no kunoza uburyo bwo kugenda.

Guhuza n'ibidukikije:Ukurikije aho ukuboko kwa roboti gukorera, suzuma urwego rw'uburinzi n'ubushyuhe bwa moteri kugira ngo urebe ko yujuje ibisabwa mu kazi.

Inzira z'iterambere ry'ejo hazaza

Mu gihe urebye imbere, ikoreshwa rya moteri zikoresha ikoranabuhanga rya hybrid stepper mu maboko ya roboti rizagaragaza icyerekezo cy'ingenzi gikurikira:

Guhuza urukiramende rufunze:Igisubizo cyo guhuza cyane ibyuma bikoresha ikoranabuhanga, abashoferi, na moteri kizaba ingenzi. Ibi bicuruzwa bigenzura imikorere yabyo nta bateri cyangwa ngo bibungabungwe binyuze muri mashini ikoresha ikoranabuhanga ryihariye, nta gukenera gukosora, kandi bishyigikira imiyoboro itandukanye y’inganda nka EtherCAT na Profinet.

Gupima ibintu mu buryo buciriritse cyane:Bitewe n’uko hakomeje kwiyongera icyifuzo cy’igishushanyo mbonera gito mu maboko y’abahanga n’amarobo akorana, moteri nto zivanze zizakomeza kugaragara, bityo bikarushaho kwagura ubwisanzure bw’amaboko ya roboti.

Guhuza ikoranabuhanga rya AI n'ubuhanga:Guhuza cyane moteri za hybrid stepper hamwe n'uburyo bwo kureba no kubona imbaraga bituma habaho kwigenga no kwirinda inzitizi ku maboko ya roboti hashingiwe ku bitekerezo by'igihe nyacyo, bikongera umutekano w'imikoranire hagati y'abantu n'imashini. Moteri ya hybrid ikoresha uburyo bwo kugenzura imikorere idafite aho ihuriye ishobora kumenya ubushobozi budasanzwe bwo guhangana no guhindura umusaruro ujyanye n'ibyo ikora, cyane cyane hirindwa ibyago byo kwangirika kwa mekanike guterwa no kudashobora kwangirika kwa moteri zisanzwe za stepper kumva ingaruka zo hanze.

Umwanzuro

Nubwo moteri ya hybrid stepper ari ntoya, ifite uruhare runini rudasimburwa mu maboko ya roboti agezweho kubera ibyiza byayo byinshi nko gushyiramo neza, imiterere yayo nto, kwizerana, no kuzigama ingufu no kurengera ibidukikije. Kuva kuri multi joint drive, end gripper, robot humanoid kugeza ku bikoresho byo gutunganya neza, moteri ya hybrid stepper yashyizeho urufatiro rukomeye rw'ubuhanga, ubuhanga, n'ubwenge bw'amaboko ya roboti mu kugenzura ingendo. Nk'uko raporo z'ubushakashatsi ku isoko zibigaragaza, inyungu ku isoko ry'isi yose ya hybrid stepper moteri yitezwe kugera kuri miliyoni 126.5 z'amadolari mu 2025 kandi byitezwe ko izakomeza gukura neza kugeza mu 2032. Hamwe n'iterambere rirambye ry'inganda za roboti ku isi, icyifuzo cya moteri za hybrid stepper kizakomeza gutangwa, bikazana andi mahirwe mashya mu nganda zigenzura ingendo.

Ku bahanga mu bushakashatsi no guteza imbere robo, guhuza sisitemu y’imikorere y’ikoranabuhanga, cyangwa gushushanya ibikoresho by’ubwenge, gusobanukirwa neza imiterere ya tekiniki n’uburyo bwo guhitamo moteri za hybrid stepper bizafasha mu gukora ibikoresho by’intoki bya roboti bifite ubuziranenge bwo hejuru, bito kandi bifite ubwenge, no gukoresha amahirwe mu ipiganwa rikomeye ku isoko.